Types of filling machines and technical requirements
Time:
2022-06-28 09:24
For the daily chemical, pharmaceutical, color cosmetics and food industries, filling machines are very common equipment. Why do these industries use filling machines? This should be attributed to the shape of the product and the cleanliness required of the product during production. Let's talk about the shape of the product first.
Most medicines or food products are intended for human consumption. Due to the high health requirements, the corresponding cleanliness level is also high. This is not the main thing. The main thing is to prevent secondary contamination. Therefore, most of these industries are produced with more advanced automated production, which can effectively reduce human entry and prevent contamination.
There are many types of filling machines that are classified according to the state of the item being filled. There are several types of filling, such as liquid filling, powder filling, and granule filling. They can be classified into liquid, semi-liquid and solid forms. Basically, filling machines can be used for filling.
Another subdivision method is also representative. It is divided according to whether the filling is quantitative or not. Most of them are quantitative, especially pharmaceuticals, which require high precision and have many disadvantages of overfilling.
Accordingly, there are indefinite quantities, such as powder in cosmetics and nuts in food. These are not quantitative, but only roughly defined by time or volume. A little more or a little less has no effect.
There are several main types of quantitative controlled filling. One type is fluid, which can be equipped with a flow valve or quantitative piston pump to read data to control the filling process, and some viscous paste-like ingredients with pressure to control the filling volume.
Another type is defined by a quantitative volume container. This filling method uses gravity and pressure filling, which can save power source, but the stability of filling accuracy is affected by the volume. The commonly used servo motor quantitative filling and pneumatic quantitative filling methods have formed a standardized system.
In addition, there is vacuum suction filling, the most typical is the filling of beer and carbonated drinks, because there are a large number of bubbles in it, the filling head must be attached to the bottom of the bottle, in the bottle with the rise of the liquid level. Filling with negative pressure effectively prevents the creation of air bubbles, thus enabling more accurate dosing.
However, filling causes corrosion of the equipment when considering the liquid and other reasons. Every direct contact part with raw materials should be made of 304 stainless steel or 316 stainless steel. When steel is not available, sanitary non-metallic materials (engineering plastics) can be chosen. Minimize contamination.
Filling machine,Filling machine type,Filling machine requirements
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