Packaging equipment for the personal care and household cleaning product markets
Time:
2022-06-28 09:21
1. Internal blowing of clear PET bottles of any shape:
Clear PET bottles offer clear benefits in terms of procurement and storage costs (plastic preforms are much smaller than bottles) and quality (no risk of bottles being scratched or twisted during transport and handling), and PET products are becoming increasingly popular because they can be produced with extreme precision in clear, hot extruded bottles. All this benefits raw material costs, energy consumption and recycling.
BAICE Smart Technologies has developed state-of-the-art PET stretch blow molding units that combine quality with flexibility: they offer the ultimate control of the blow molding process for round, oval or flat bottles, as well as the possibility of quick changeover from one bottle to another. The priority heating option can be installed and removed in as little as 30 minutes.
The BAICE Smart Technology stretch blow molding machine is particularly reliable and efficient, producing 8,000 plastic bottles of 500 ml per hour with an efficiency of more than 98%.
2. Approved filling units for process optimization:
In a highly segmented market, weighing filling technology can be a real asset for process optimization.
It is suitable for a wide range of products (liquid, viscous, foamable) and the same unit can be used for a wide range of production with a minimum of mold changes.
BAICE Smart Technology enables manufacturers to ensure that the nominal weight printed on the package is met, while significantly reducing their product sampling, configuring automatic rejection of products with non-conforming weights, and increasing efficiency by saving time and product.
3. New dosing and cleaning systems that increase throughput:
For the daily chemical, pharmaceutical, color cosmetics and food markets, BAICE Smart Technology has developed small pressurized canisters that, when combined with specific filling systems, can reduce filling times by up to 10%. These tanks are 100% self-emptying and have no dead space to retain product. They can also be equipped with an additional vacuum pump to reduce flushing time.
The CIP solution proposed by BAICE Smart Technologies works in a closed circuit and uses a multi-directional spray ball that allows a quick cleaning of the filling unit with minimal waste water. The cleaning process can be automated and run in sequence to further reduce production downtime.
4. A servo motor controlled manipulator for press-in and screw-in caps:
In order to provide product manufacturers with additional functionality, BAICE Smart Technology has developed a servo-motor driven screw-on cap gripper. The clamp is designed for sensitive and complex applications that require precise positioning of the cap and continuous monitoring and recording of torque.
5. A blow-fill-cap unit for maximum efficiency in minimum space.
Convinced that a fully synchronized line with all components as a single unit can provide a competitive advantage for many product manufacturers, BAICE Smart Technologies has developed integral units that integrate stretch blow molding machines, weight filling machines associated with capping machines.
Perfect synchronization is achieved by a unique transfer system that adapts the intermittent sequential movements of the stretch blow molding machine to the filling machine and ensures that the filling and capping machine is constantly adjusted to the output of the blow molding machine.
Up to 25% of the line's floor space is saved throughout the process, ensuring bottle stability and positioning to avoid clogging and scratching.
Monoblock machines require one person to operate and are easier to maintain. They also provide significant energy savings and greatly simplify the changeover process.
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